The engine has the older brother - the 2AZ-FE engine. Some light noise is considered normal. The 2AZ-FE has an open-deck lightweight aluminum alloy cylinder block with cast-iron liners and a die-cast aluminum crankcase. 19. lb) at 3,800 rpm. General The engine control system of the 2AZ-FE engine has following system. INSPECT ENGINE OIL 3. The 1AZ engine has higher efficiency and fuel economy, low noise and vibration levels, lightweight and compact design, and excellent reliability compared to the predecessor. 1 Cylinder to TDC/compression. INSPECT COOLANT (See page 16±20 ) 2. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. My friends own make dis loud noise when starting and den die down after like 5 minutes. Use the Toyota 2AZ-FSE Engine Repair Manual (RM1083E) PDF. Diagnosing upper engine noises in today’s engines with variable cam timing can be difficult. The forged steel crankshaft has eight counterweights and supported by five main bearings. Pls scan d car if ur check engine is on. Apply a light coat of engine oil to a new o-ring, then install it onto the camshaft timing oil control valve. S-SB-0024-11 Rev2 August 11, 2011 Page 6 of 25 2AZ-FE Engine Oil Consumption Repair Procedure Repair Procedure NOTE Verify that Service Bulletin No. Set No. INSPECT IGNITION TIMING (a) Warm up the engine. ESA (Electronic Spark Advance) My check engine isn't on yet. The VCT phasers make the most noise when the engine is hot, below 1200 rpm. This engine was a popular choice for … 158 hp (2AZ-FE) timing chain: interference: lifetime: 3.5L V6 268 hp (2GR-FE) timing chain: interference: lifetime: 2.4L 4 Cyl. Early on, this engine family had problems with VCT phaser and lifter noises. The pisto… Service Bulletin No. Valve. Timing chain marks for a toyota tarago 2001 engine;2az-fe 2.4 petrol - Answered by a verified Toyota Mechanic We use cookies to give you the best possible experience on our website. The engine has aluminum DOHC 16-valve cylinder head with variable valve timing system VVTi on the intake camshaft only. 1. Number of piston rings (compression / oil): Compression differential limit between cylinders, Oil consumption , L/1000 km (qt. Toyota 2AZ-FE 2.4L Engine Rebuild Kit EK932 . 2, as shown in the illustration. Engine Type (Engine Code) Timing Belt Or Chain Interference Or Non-Interference Replacement Interval (Miles) 2.4L 4 Cyl., 160 hp (2AZ-FE) timing chain: interference: lifetime: 3.3L V6, 230 hp (3MZ-FE) timing belt: non-interference: 100k: 3.3L V6 Hybrid, 270 hp (3MZ-FE) timing belt: non-interference: 100k TOYOTA 2AZ-FE 2.4 REMANFACTURED LONG BLOCK NO CORE REQURED. Fig. "New belt" is a belt which has been used less than 5 minutes on a running engine. MATRIX, CAMRY ,RAV-4 2002-2009. Toyota RAV4 Service Manual / 2Az-fe engine mechanical / Timing chain / Installation. 22. If it gives u a DTC code P1346 chances that ur timing chain or tensioner or some oda stuff is worn out. Check that the timing marks of the camshaft timing gear and camshaft timing sprocket are aligned with the timing marks of the bearing cap as shown in the illustration. FRONT ENGINE MOUNT ON TIMING … The engine series features many advanced technologies including slant- squish combustion chambers, offset cylinder and crank centers, and the VVT-i … Set No. Eventually the AZ engine was replaced by the larger AR version in 2008.For the North American markets, the 2AZ-FE engine was built at the Toyota Motor Manufacturing Kentucky, Inc. plant. The liner is thin so that boring is not possible. Turn the crankshaft pulley, and align its groove with the timing mark 0 of the timing chain cover. CNS TK1080WPOP Brand New OE Replacement Timing Chain Kit, Water Pump Set, and Oil Pump Set for VVT-i"2AZFE""2AZ-FE""1AZFE""1AZ-FE" Engine 3.9 out of 5 stars 9 $124.55 covers, timing cover, intake manifold and oil pan. Toyota's 2AR-FE was a 2.5-litre inline four-cylinder petrol engine that replaced the 2AZ-FE engine. Pls ur car is 2AZ FE meaning it has a timing chain. a. Turn the cutout of the drive shaft so that it faces upward. per miles), With filter change: 3.8 liters (4.0 US qts, 3.3 Imp. All long blocks come with cylinder head(s) attached and valve train installed. 2 Chain sub-assembly. For Australia, the 2AR-FE engine was first offered in the 2011 XV50 Camry and subsequently in the 2013 XA40 RAV4. Description of long blocks. ENGINE — 2AZ-FE ENGINE EG-61 ENGINE CONTROL SYSTEM 1. This engine found a home in the Toyota Camry, RAV4 and Highlander beginning in 2002. The AZ series engine was a replacement for the Toyota S series engine that was produced from 1980 until 2007. Toyota 2AZ engine modifications and differences. The 2AZ-FSE engine is equipped with VVT-i (Variable Valve Timing with intelligence) on the intake camshaft, Toyota’s D-4 direct injection system, DIS (Direct Ignition System) with one ignition coil for each spark plug. Place a paint mark on the timing chain. The adjustment of valve clearance is required every 60,000 miles (100,000 km). Install no. The 2AZ-FE used advanced features to improve efficiency and reliability. 7. Torque: 9.0 N*m (92 kgf*cm, 80 in. Compression ratio rating is 11.0:1. TOYOTA 2AZFE 01-07 ENGINE 01-07 HIGHLANDER, 01-06 CAMRY & SOLARA, 2AZFE, DOHC,16 VALVE, VVT-I, ALUMINUM BLOCK & HEAD. CHAIN DRIVEN CAM. *Lbf) Install camshaft timing gear assembly (see page em-83) S-SB-0031-14, “2AZ-FE Engine Oil Consumption Inspection Procedure,” has been performed BEFORE continuing with this bulletin. INSTALL CHAIN TENSIONER ASSY NO.1 (See page 14-68 ) 20. Engine Type Timing Belt Or Chain Interference Or Non-Interference Replacement Interval (Miles) 2.4L 4 Cyl. Unfortunately, this engine does have the same cult following that the 1UZ , 1JZ, and 2JZ have, but it’s still a cool little engine. T-SB-0158-14, “2AZ Engine Oil Consumption Inspection Procedure,” MUST be performed first BEFORE continuing with the procedure in this bulletin. qts). qts). Set the crankshaft key in the left horizontal position. Install camshaft timing oil control valve assembly. (e) As shown in the illustration, check the paint marks of the timing chain, camshaft timing gear and camshaft timing sprocket and the alignment of the pulley groove with timing mark of the chain cover. Title: File Size: Download Link: Toyota 1991 – 2005 Wire Harness Repair Manual [en].pdf – Manual in English for repairing wiring of Toyota cars: 4.9Mb: Download: Toyota 1AZ-FE/1AZ-FSE/2AZ-FE engine Repair Manual [en].rar – A collection of English manuals on the maintenance and repair of Toyota engines models 1AZ-FE / 1AZ-FSE / 2AZ-FE: 9.7Mb The crankshaft is made of forged steel and balance shaft drive gear is installed onto the crankshaft. After installing a new belt, run the engine for approximately 5 minutes and then recheck the tension. Toyota introduced the 2.4L 2AZ-FE engine in 2000 as a replacement for the outdated 2.2L 5S-FE engine. Insert a bar to lock the sprocket in position-2.4L (2AZ-FE) engine Fig. INSPECT V±RIBBED BELT 7. The piston assembly has been changed to minimize oil consumption. Number of piston rings (compression / oil): Compression differential limit between cylinders, Oil consumption , L/1000 km (qt. The 2AZ-FE engine used a plug-in type mass air flow meter which allowed a portion of the intake air to flow through the detection area so that air mass and flow rate could be measured. The 2AZ-FE engine featured Toyota’s ‘Variable Valve Timing – intelligent’ (VVT-i) system which varied intake valve timing according to driving conditions (based engine speed, vehicle speed, intake air mass and flow, throttle position and engine coolant temperature). INSPECT AIR CLEANER FILTER ELEMENT SUB±ASSY 5. This manual is made in accordance with SAE J2008. PLUS 275.00 SHIPPING TO A BUSINESS WITH LOADING DOCK OR FORKLIFT. Hybrid 187 hp (2AZ-FXE) timing chain: interference: lifetime 10. The 2AZ uses a timing chain to rotate camshafts. 10. 1 and No. lb) at 4,400 rpm. The 2AZ-FE modification (2000 – present) is a basic motor having a compression rate of 9.6, capacity of over 160 horsepower at 5600 rpm with a torque of 220 Nm (162 lb•ft) at 4000 rpm. System Outline SFI (Sequential Multiport Fuel Injection) (For details, see page EG-39) An L-type SFI system directly detects the intake air mass with a hot wire type mass air flow meter. INSPECT IGNITION TIMING (a) Warm up engine. are not included. Includes: Piston Set, Piston Ring Set, Main Bearings Set, Rod Bearings Set, Full Gasket Set, Thrust Washer, Cam Bearings, Piston Pin Bushings. Check that the timing marks of the camshaft timing gear and sprocket are aligned with the timing marks of bearing caps No. The Toyota 2AZ-FE is equipped with two balance shafts. The newest 3ZR-FE engine supersedes the 1AZ since 2007. The AZ series uses an aluminium engine block with cast iron cylinder liners and aluminium DOHC cylinder heads. HINT: Inspect and adjust the valve clearance when the engine is cold. ENGINE ASSEMBLY (2AZ±FE) INSPECTION 1. This item CNS TK1080WPOP Brand New OE Replacement Timing Chain Kit, Water Pump Set, and Oil Pump Set for VVT-i"2AZFE""2AZ-FE""1AZFE""1AZ-FE" Engine ECCPP Timing Chain Kit for 2001-2011 Toyota CAMRY COROLLA XRS HIGHLANDER RAV4 Scion tc … per miles), With filter change: 3.8 liters (4.0 US qts, 3.3 Imp. There are no hydraulic lifters. Engine Rebuild Kit w/o Oil Pump & Timing Belt Or Timing Kit;16 Valve;DOHC;2AZFE Engine . INSTALL CYLINDER HEAD COVER SUB-ASSY (See page 14-41 ) 21. The 2004-05 Ford 4.6 and 5.4L three-valve V8s are among them. INSPECT VALVE CLEARANCE. Replace the piston and piston ring set. 1 Cylinder to TDC/compression. Cylinder bore and piston stroke are 88.5 mm (3.48 in) and 96.0 mm (3.78 in), respectively. INSPECT BATTERY Standard specific gravity: 1.25 ± 1.29 at 20 C (68 F) 4. 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